Solid Particle Encapsulation

Solid particle encapsulation is an engineering process that surrounds discrete solid cores with a protective or functional coating, creating particles with controlled surface and release properties. During processing, a coating material is deposited around each particle through mechanisms such as fluidization, spraying, solvent removal, or melt solidification, forming a continuous shell while managing particle size, moisture, temperature, and coating thickness. Encapsulated particles can improve handling, stability, dispersibility, and resistance to environmental exposure, while enabling controlled delivery of active ingredients. The technology supports applications in pharmaceuticals, food processing, agriculture, catalysis, and advanced materials, where tailored particle performance can improve product reliability and manufacturing efficiency.

Solid Particle Encapsulation - Related Videos

Research

JoVE Journal - Engineering

Encapsulation and Permeability Characteristics of Plasma Polymerized Hollow Particles

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Cited by 1 •

2012

We have used plasma enhanced chemical vapor deposition to deposit thin films ranging from a few nm to several 100 nm on nano-sized particles of various materials. We subsequently etch the core material to produce hollow nanoshells whose permeability is controlled by the thickness of the shell. We characterize the permeability of these coatings to small solutes and demonstrate that these barriers can provide sustained release of the core material over several days.

Green Synthesis, Characterization, Encapsulation, and Measurement of the Release Potential of Novel Alkali Lignin Micro-/Submicron Particles

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Cited by 4 •

2024

We describe novel, simple methodologies of synthesis and characterization of biocompatible lignin micro- and submicron particles. These formulations provide a facile approach for the utilization of the heteropolymer, as well as an alternative for the rational design of multifunctional carrier matrices with potential applicability in biomedicine, pharmaceutical technology, and the food industry.

Research

JoVE Journal - Bioengineering
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Fabrication of Pulsatile Polymeric Microparticles Encapsulating Rabies Antigen

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Cited by 2 •

2023

This method describes the encapsulation of the rabies antigen into biodegradable polymeric microparticles with structural and material properties that enable pulsatile release after a predetermined delay. Enzyme-linked immunosorbent assay (ELISA) assessment of the antigen retrieved from the particle core confirms the presence of intact trimeric rabies virus glycoprotein through particle fabrication.

Bacterial Cellulose Spheres that Encapsulate Solid Materials

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Cited by 1 •

2021

This protocol presents an easy, inexpensive method of forming bacterial cellulose (BC) spheres. This biomaterial can function as an encapsulation medium for solid materials, including biochar, polymer spheres, and mine waste.

High Throughput Single-cell and Multiple-cell Micro-encapsulation

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Cited by 17 •

2012

Combining monodisperse drop generation with inertial ordering of cells and particles, we describe a method to encapsulate a desired number of cells or particles in a single drop at kHz rates. We demonstrate efficiencies twice exceeding those of unordered encapsulation for single- and double-particle drops.

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